ProSoft 2 mil ECO-PUL: The Complete Guide to Wazoodle's Heavy-Duty Waterproof Barrier Fabric

What ProSoft® Waterproof 2 mil ECO-PUL™

ProSoft® Waterproof 2 mil ECO-PUL™ is a thicker-film waterproof barrier fabric in Wazoodle's ProSoft PUL line — a polyurethane laminate that bonds 2 mil TPU film to a polyester interlock knit base using ECO-Thermal Bonding Technology (permanent film fusion independently tested 50% stronger than competitor US-made PUL).

At 180 GSM and 0.022" thickness, this construction delivers a waterproof barrier rated at more than 100× any normal use pressure while breathing at roughly the rate a resting body produces moisture vapor — providing a more substantial barrier layer than the 1 mil ECO-PUL while maintaining soft, flexible drape.

All 2 mil ECO-PUL variants share Waterproof 300X Technology (rated waterproof integrity through 300+ wash cycles) and SilentFlex Technology (quiet operation without plastic rustling). The lineup includes 4 variants: a solid-color base, a Silver Plus antimicrobial option, a printed pattern version, and a FoodSAFE FDA food-contact certified option. Every variant requires seam sealing tape over all sewn seams to maintain waterproof integrity at stitch points.

Made in USA by AKAS Tex. CPSIA certified for children's products. Forever Chemicals-Free verified (no PFAS, PFOA, PFOS, BPA, or phthalates).

For how 2 mil ECO-PUL compares to CORE PUL, FoodSAFE PUL, and MediPUL, see Choosing Between ProSoft PUL Types (DF-005).

The ProSoft® Waterproof 2 mil ECO-PUL™ Lineup

ProSoft® Waterproof 2 mil ECO-PUL™ is available in 4 variants sharing the same core waterproof barrier construction — waterproof pressure rated at more than 100× any normal use scenario with breathability matched to resting body moisture output. The three standard variants are 180 GSM, 0.022" thick with 5% crosswise stretch. They differ in surface treatment, pattern, and food-contact certification.

Key Concept — FoodSAFE Heavy Duty (W-397): This variant shares the 2 mil ECO-PUL platform's waterproof rating and 5% crosswise stretch, providing greater dimensional stability and a more robust barrier than the 1 mil FoodSAFE variants (which have 10% stretch and a thinner film). Choose W-397 when food storage applications demand the firmer body of the 2 mil platform — customers specifically note the heavier weight provides a superior feel compared to standard-weight FoodSAFE PUL for snack bags and sandwich wraps.

All measurements are subject to ±10% manufacturing tolerance. Your results may vary between production runs.
For film thickness decisions across the full ProSoft line (1 mil vs. 2 mil vs. 5 mil), see ProSoft PUL Construction Decisions (DF-006).

Choosing Your ProSoft® Waterproof 2 mil ECO-PUL™

ProSoft® Waterproof 2 mil ECO-PUL™ variant selection comes down to three questions. Since all four variants share the same waterproof barrier and breathability ratings, choosing between them is about matching the right combination of food-contact certification, treatment, and surface to your application.

Users who have worked with both film thicknesses report that 2 mil provides a more substantial hand feel and greater dimensional stability than 1 mil, while some find 1 mil preferable for lightweight applications like sandwich wraps where minimal bulk matters most. Users also consistently note that ProSoft PUL quality exceeds craft store alternatives.

For choosing between ECO-PUL and other ProSoft PUL types, see Choosing Between ProSoft PUL Types (DF-005).

Working With ProSoft® Waterproof 2 mil ECO-PUL™

ProSoft® Waterproof 2 mil ECO-PUL™ requires the same specialized construction techniques as all ProSoft PUL fabrics — the polyurethane film surface sticks to standard presser feet, every needle hole compromises the waterproof barrier, and thread choice affects moisture wicking at stitch points. Users describe this fabric as soft, pliable, and sewing "like a dream" once the right setup is in place.

No pre-washing is required or recommended — all variants ship cut-and-sew ready. Manufacturing odor from thermal bonding dissipates after a wash-dry cycle or 24–72 hours of airing.

Pairing ProSoft® Waterproof 2 mil ECO-PUL™ With Other Fabrics

ProSoft® Waterproof 2 mil ECO-PUL™ serves as the waterproof barrier layer in multi-layer constructions, positioned between absorbent cores and outer shells or directly as the outermost waterproof surface.

For complete application build guidance including layer counts, see the relevant Application Discovery articles.

ProSoft® Waterproof 2 mil ECO-PUL™ Applications

ProSoft® Waterproof 2 mil ECO-PUL™ is customer-validated across personal care, humanitarian, pet, food storage, and specialty applications. The thicker barrier construction and higher dimensional stability make this style particularly popular for applications subject to heavier physical demands than typical 1 mil PUL use cases.

Cloth diapers and baby care include diaper covers, swim diapers, wet bags, changing pads, bibs, and burp cloths. Users report the fabric maintains its appearance and waterproof performance through almost a year of continuous diaper use, noting it outperforms craft store PUL alternatives in both hand feel and wash durability.

Incontinence and menstrual products represent a major application category. Makers construct adult incontinence pads and diaper covers, menstrual pads, period underwear, nursing pads, and bed protection. Church community groups produce incontinence pads for elderly members.

Silver Plus variant (W-268) provides antimicrobial odor control (bacterial inhibition valued in extended-wear hygiene products). Humanitarian programs use this fabric for reusable menstrual pad systems donated to refugee women and communities in countries where disposable products are unavailable or unaffordable. Multiple customers purchase in bulk specifically for dignity kit construction.

Food storage and household applications are especially well-served by the FoodSAFE Heavy Duty variant (W-397), which carries FDA food-contact certification for reusable snack bags, sandwich wraps, bowl covers, and bread storage bags. Customers specifically report preferring the 2 mil FoodSAFE construction's more substantial feel over the standard-weight FoodSAFE PUL for food bag applications.

A preschool cook uses FoodSAFE Heavy Duty to make gallon-sized reusable snack bags for portioning across classrooms. Standard 2 mil variants are also used for grocery bag linings (users report easy cleanup when contents leak), pot covers, and cheese covers.

Pet and specialty uses include pet bed covers rated for hot-water sanitization, pet diapers, horse potty bags, outdoor furniture slipcovers, quilted picnic blanket backing, massage table sheets, renaissance faire rain capes, and waterproof tote bags. The 2 mil thickness and hot-water washability suit applications requiring regular heavy-duty laundering. FoodSAFE Heavy Duty (W-397) has been customer-validated for scratch resistance against 90+ lb dogs and 6+ year lifespans in high-wear applications including protective gloves for a disabled child.

For complete application build guidance including layer counts, see the relevant Application Discovery articles.

ProSoft® Waterproof 2 mil ECO-PUL™ Certifications & Safety

ProSoft® Waterproof 2 mil ECO-PUL™ holds certifications for children's product safety, chemical-free manufacturing, and international regulatory compliance across all 4 variants. The FoodSAFE variant (W-397) additionally carries FDA food-contact certification.

For what these certifications mean, see Understanding Wazoodle Fabric Certifications & Safety Standards.

For how FDA food-contact certification works across the full FoodSAFE product line, see ProSoft FoodSAFE PUL: The Complete Guide to FDA Food-Contact Certified Waterproof Fabrics.

Caring for ProSoft® Waterproof 2 mil ECO-PUL™

ProSoft® Waterproof 2 mil ECO-PUL™ maintains its Waterproof 300X Technology (300+ wash cycle durability) when care protocols protect the polyurethane film from chemical degradation and heat damage.

Washing

Hot water is safe and valued for sanitization in pet and healthcare applications. Use zero-residue liquid detergent with an extra rinse cycle to remove residues that degrade the film. Non-chlorine oxygen bleach is acceptable sparingly if needed.

Drying

Medium heat only — never exceed 130°F (50°C). High heat damages the TPU film. Line drying is always safe.

Avoid completely

Fabric softeners (permanently destroy waterproofing and antimicrobial function), chlorine bleach (causes delamination), vinegar and baking soda (break down the laminate bond), dryer sheets (coat the film).

Store away from direct sunlight — UV exposure causes yellowing and cracking over time.

For complete ProSoft PUL care protocols including sanitization options, see ProSoft PUL Care Guide.

ProSoft® Waterproof 2 mil ECO-PUL™ Technical Specifications

ProSoft® Waterproof 2 mil ECO-PUL™ variants share the same 240 psi waterproof barrier platform. The three standard variants (W-273, W-268, W-511) share identical physical specifications. The FoodSAFE Heavy Duty variant (W-397) shares the same waterproof and breathability ratings with a minor thickness variation.

All measurements are subject to ±10% manufacturing tolerance. Color fastness rated 4.5 (exceeds 3–4 standard). ASTM test methods: MVTR per ASTM E 96, hydrostatic pressure per ASTM D 751, burst strength per ASTM D3786.