ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL: The Complete Guide to Wazoodle's Stretch Organic Waterproof Fabric

What ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL Is and Why It Matters

ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL is a triple-function waterproof laminate that bonds 1 mil polyurethane film to organic cotton fleece with integrated Lycra stretch fibers using ECO-Thermal Bonding Technology (permanent film fusion independently tested 50% stronger than competitor US-made PUL). At 350 GSM with a waterproof barrier rated at more than 100× any normal use pressure and breathability matched to resting body moisture output, this fabric combines three typically separate functions in a single layer: waterproof protection, natural fiber absorbency, and 4-way stretch recovery.

The organic cotton fleece face absorbs moisture and provides a soft, non-slip surface against skin. The polyurethane film reverse creates a complete liquid barrier. Lycra Stretch-FIT Technology delivers 10% width and 5% length stretch with elastic recovery — the fabric conforms to body contours and returns to its original dimensions without bagging. Professional menstrual pad makers identify this as their preferred waterproof backing because the fleece texture prevents pad shifting in underwear. At 0.054" thick, this is the heaviest ECO-PUL in the ProSoft collection — substantially thicker than the Stretch-FIT Jersey ECO-PUL (0.027") — providing structure while remaining flexible for fitted applications. Customers describe the fabric as well-made and high-quality. CPSIA certified, Forever Chemicals-Free (no PFAS, BPA, phthalates), organic cotton sourced through US Cotton Trust Protocol. Made in USA by AKAS Tex.

For detailed technology explanations, see ProSoft ECO-Thermal Bonding Technology Discovery and ProSoft Waterproof 300X Technology Discovery.


The Complete ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL Lineup: Standard, Silver, and FoodSAFE Variants

ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL comes in three variants sharing identical specifications — same 350 GSM weight, same 80/12/8 organic cotton/polyurethane/Lycra fiber blend, same stretch, same waterproof performance. The only differences are antimicrobial treatment and food-contact certification.

Standard
  • W-381 — ProSoft Stretch-FIT Organic Cotton Fleece Waterproof ECO-PUL Fabric: 350 GSM, 50–57" width, 0.054" thickness. 80% organic cotton / 12% polyurethane / 8% Lycra with ECO-Thermal Bonding Technology (permanent film fusion independently tested 50% stronger than competitor US-made PUL), Waterproof 300X Technology (300+ wash cycle durability), Lycra Stretch-FIT Technology (10% width / 5% length stretch with elastic recovery), and SilentFlex Technology. UPF 50+ UV protection. Available in Natural colorway. Customers value the US manufacturing and report the fabric as high-quality.
Silver Antimicrobial
  • W-661 — ProSoft Stretch-FIT Organic Cotton Fleece Waterproof ECO-PUL Silver Fabric: Identical 350 GSM, 50–57" width, 0.054" thickness, and fiber blend as W-381 with the addition of Silver Plus antimicrobial treatment (99.5% effectiveness after 50 wash cycles — inhibits bacterial, fungal, and algae growth on fabric surfaces). Nanoparticle-free. Customer-validated for pet containment areas and medical applications. Customers specifically cite Silver technology as a purchase driver.
FoodSAFE
  • W-318 — ProSoft FoodSAFE Stretch-FIT Organic Cotton Fleece Waterproof PUL Fabric: Identical 350 GSM, 50–57" width, 0.054" thickness, and fiber blend as W-381 with FDA food-contact certification (21 CFR 175.300 and 177.1680 — certified for direct contact with all food types from freezer storage at -4°F to 250°F). The only organic cotton stretch PUL certified food-safe. Both fabric and film sides tested for food contact. Customer-validated for adaptive clothing (adult bibs for assisted feeding).

All fabric specifications may vary ±10% due to textile industry manufacturing standards.


Choosing Your ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL: Standard vs Silver vs FoodSAFE

All three variants share the same 4-way stretch (10% width / 5% length), waterproof barrier, breathability, and 300+ wash durability. Your choice depends on whether antimicrobial odor control or FDA food-contact certification is needed.

When Standard (W-381) Is the Right Choice
  • Reusable menstrual pad backing: The standout customer-validated application — professional pad makers identify this as their preferred waterproof backing. The fleece texture creates a non-slip surface that prevents pads from shifting during use.
  • Cloth diaper covers: Customer-validated for diaper construction where organic cotton fleece absorbs against skin while the PUL barrier contains fluids, and Lycra stretch conforms to active infant movement.
  • Portable changing table covers: Customer-validated for protective covers in public changing facilities — waterproof barrier with washable organic cotton surface.
  • Furniture and pet bedding protection: Customers use this fabric for couch covers and waterproof dog bed pillowcases where stretch conforms over cushioned surfaces.
When Silver (W-661) Is the Right Choice
  • Pet containment areas: Customer-validated for puppy sleeping area walls and crate liners. Users confirm complete urine barrier effectiveness — urine did not penetrate through to materials on the opposite side. Stains and odor removed successfully with OxyClean and liquid detergent.
  • Medical and nursing applications: Customer-validated for nurse's bag construction where antimicrobial protection and waterproofing meet clinical sanitation requirements.
  • Extended-wear incontinence products: Silver Plus controls odor-causing bacteria during prolonged use. Customers report fabric looks new after repeated washing and urine exposure.
When FoodSAFE (W-318) Is the Right Choice
  • Reusable food storage: Bowl covers, snack pouches, breast milk storage bags, and freezer-safe containers requiring FDA food-contact certification with organic cotton construction.
  • Baby bibs and feeding accessories: CPSIA certified + FDA food-contact safe — the fleece face provides absorbent comfort against skin while the PUL barrier prevents liquid soak-through to clothing.
  • Adaptive clothing for assisted feeding: Customer-validated for adult bibs for individuals with physical disabilities who require eating assistance — stretch fit, organic cotton comfort, and waterproof spill protection.

About thickness: Some customers express concern about whether 0.054" / 350 GSM is too thick for backing applications. Professional pad makers validate that the thickness provides structure without excessive bulk — and the fleece texture improves non-slip performance that thinner fabrics cannot match.

For comparing this fabric against other ProSoft PUL types, see Choosing Between ProSoft PUL Types (DF-005). For Standard vs Silver across all Wazoodle fabrics, see Standard vs Silver: When Antimicrobial Treatment Matters.


Working With ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL: Sewing and Construction Guide

ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL arrives cut-and-sew ready — do NOT pre-wash before construction (pre-washing risks wrinkling damage to the laminate). Expect 1–2% shrinkage in both directions after the first wash, but pattern adjustments are generally unnecessary.

Cutting and Layout
  • Cut fleece side up for visibility and mark using disappearing ink or chalk on the fleece face only.
  • Edge curling: The fleece may curl at cut edges — weight corners during pattern layout and store fabric rolled rather than folded.
  • Minimize pinning: Every needle hole compromises the waterproof barrier. Use pattern weights or fabric clips instead of pins where possible. If pinning, pin within seam allowances only.
Sewing Recommendations
  • Needles: Ballpoint needles (size 80/90) — sharp needles slice the knit yarns and create enlarged holes that leak.
  • Presser foot: Teflon/glide foot or walking foot is essential — the PUL film side sticks to standard metal presser feet. Alternative: sew through wax paper or dab minimal sewing machine oil on the foot. Reduce presser foot pressure to prevent stretching during sewing.
  • Thread: Quality polyester thread (Tex-27 or 65/2 grade) exclusively — cotton and rayon wick moisture through needle holes.
  • Stitch type: Use stretch stitches (lightning bolt, narrow zigzag) and longer stitch length (3.0–3.5mm) to maintain seam elasticity while reducing perforation density.

Critical — Seam Sealing Required: Every needle hole through the polyurethane film permanently compromises waterproofing. Apply heat-activated seam sealing tape over all sewn seams to restore the waterproof barrier. Apply with warm iron on the fabric side only using a press cloth.


Pairing ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL With Other Wazoodle Fabrics

ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL shares the dual-sided advantage of the Bamboo Fleece and Loop Terry ECO-PUL families — the organic cotton fleece face absorbs liquid while the PUL reverse prevents strike-through. The addition of 4-way stretch makes this the only dual-sided ECO-PUL with body-contour elastic recovery.

Because the fleece face provides its own absorbency, many products can use this as a single-layer solution. Professional pad makers who prefer this fabric for menstrual pad backing rely on the fleece-plus-barrier construction without separate absorbent layers. For applications requiring additional capacity, pair with dedicated absorbent interlinings.

Absorbent Core Partners (When Additional Capacity Is Needed)
  • Zorb Original (W-202): High-capacity absorbent interlining sandwiched between a skin-contact top layer and this fabric as the waterproof outer. The Zorb core handles heavy liquid volumes while the stretch fleece ECO-PUL prevents leakage and conforms to body contours.
  • Zorb 3D Organic Cotton Dimple (W-231): Maximum-capacity organic absorbent for overnight diapers and heavy-flow applications inside a stretch-fit waterproof shell.

Your results may vary based on product design, construction method, and end-use requirements.

For complete layer guidance, see the Application Discovery articles for Cloth Diapers, Reusable Menstrual Pads, and Incontinence Products.


Common Applications for ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL

ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL serves applications where waterproof protection, natural fiber absorbency, and body-contour stretch are needed simultaneously. The organic cotton fleece face and non-slip texture make this particularly suited to body-contact and personal care products.

Reusable menstrual pad backing is the standout customer-validated application. Professional pad makers identify this as the preferred waterproof backing — the fleece texture creates a non-slip surface preventing pad shifting, while the PUL barrier provides liquid containment. The stretch enables snug fit in underwear construction.

Cloth diapers and covers use all-in-one diaper construction where the organic cotton fleece absorbs against baby's skin while the PUL barrier contains fluids. Stretch fit conforms to active infant movement without gapping.

Pet containment and protection uses the Silver variant (W-661), customer-validated for puppy sleeping area walls and crate liners with complete urine barrier effectiveness, and Standard (W-381) validated for waterproof dog bed pillowcases and dog coat construction.

Incontinence products pair stretch PUL outer with fleece absorbency for discreet body-contour protection. Silver variant adds odor control for extended wear.

Adaptive clothing and medical products use the FoodSAFE variant (W-318), customer-validated for adult bibs for individuals with disabilities requiring eating assistance. Silver variant (W-661) validated for nurse's bag construction.

Reusable food storage uses the FoodSAFE variant (W-318) for bowl covers, snack pouches, breast milk storage bags, and freezer-safe containers where FDA food-contact certification is required.
Home and furniture protection includes changing table covers for public facilities, couch covers, and protective mattress covers where stretch conforms over surfaces and the fleece face provides soft contact. Also customer-validated for castor oil pack construction where the waterproof barrier prevents oil seepage.

For complete build guidance, see the Application Discovery articles for Reusable Menstrual Pads, Cloth Diapers, Pet Products, Incontinence Products, and Reusable Food Storage Bags.


ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL Certifications: CPSIA, Chemical-Free, and Made in USA

All three ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL variants are certified safe for children's products and verified free of harmful chemicals. W-318 FoodSAFE additionally carries FDA food-contact certification.

Safety Certifications
  • CPSIA Certified: Consumer Product Safety Improvement Act — mandatory U.S. federal standard for children's products including lead, phthalate, and flammability requirements
  • FDA Food-Contact Certified (W-318 only): 21 CFR 175.300 and 177.1680 — certified for direct food contact from freezer storage (-4°F) to 250°F, both fabric and film sides tested across all food types
  • California Proposition 65 Compliant: Meets California's safe harbor levels for listed chemicals
  • EU REACH SVHC Compliant: Verified against the European Substances of Very High Concern list
  • EU RoHS 10 Compliant: Meets European restrictions on hazardous substances
  • US Cotton Trust Protocol: Organic cotton sourced through verified responsible cotton growing practices
  • Made in USA: Manufactured by AKAS Tex
Chemical-Free Verifications
  • Forever Chemicals-Free: Manufactured without PFAS, PFOA, PFOS, or PTFE
  • BPA-Free: No bisphenol A in any fabric or finishing treatment
  • Phthalate-Free: Verified free of restricted phthalate compounds (DEHP, DBP, BBP, DINP, DIDP, DnOP)
  • Nanoparticle-Free (W-661 Silver): Silver Plus antimicrobial uses silver ion compounds, not engineered nanoparticles
  • pH Neutral: Confirmed no acidic or alkaline residues per independent lab testing

Fabric vs. Finished Product: CPSIA certification of the fabric component does not automatically certify your finished product. Depending on how your product is constructed, independent CPSIA testing of the finished item may also be required.

For what these certifications mean, see Understanding Wazoodle Fabric Certifications & Safety Standards. For how FDA food-contact certification works across the full FoodSAFE product line, see ProSoft FoodSAFE PUL: The Complete Guide to FDA Food-Contact Certified Waterproof Fabrics.


ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL Care: Washing, Drying, and What to Avoid

ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL maintains its Waterproof 300X Technology (300+ wash cycle durability) when care protocols protect both the polyurethane film and the Lycra elastic fibers. Customers report fabric looks new after repeated washing cycles. The fabric arrives cut-and-sew ready — do not pre-wash before construction.

Washing

Wash in hot water (up to 165°F) with zero-residue liquid detergent. Warm water extends lifespan if hot water sanitation is not required. Add an extra rinse cycle to remove detergent residues that accumulate on the polyurethane film.

Drying

Dry on medium heat only — never exceed 130°F (50°C). Iron on the fleece side only with a press cloth if needed — never iron the PUL film directly.

What to Avoid

Substances that permanently destroy waterproofing: Fabric softeners coat fibers, destroying both the waterproof barrier and fleece absorbency — damage is irreversible. Chlorine bleach causes delamination. Vinegar, baking soda, and washing soda break down the laminate bond. High heat above 130°F drying temperature damages polyurethane film and Lycra elastic fibers. Non-chlorine oxygen bleach is acceptable sparingly for Standard (W-381) and FoodSAFE (W-318) — avoid on Silver (W-661) to preserve antimicrobial treatment.

Pilling in fleece is normal — and intentional. Our fleece is manufactured without anti-pill chemical treatments. Anti-pill finishes use silicones, resins, or chemical crosslinkers that reduce breathability, compromise softness, and introduce environmental concerns — with effectiveness lasting only 5–30 washes. Some surface pilling is expected with wear and friction. Use a fabric shaver to restore the surface — never pull pills by hand, which damages the base fabric structure.


ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL Specifications: Weight, Width, and Variant Comparison

All three ProSoft Stretch-FIT Organic Cotton Fleece ECO-PUL variants share identical physical specifications. The only differences are antimicrobial treatment (Silver) and FDA food-contact certification (FoodSAFE).

Specification W-381 Standard W-661 Silver W-318 FoodSAFE
Weight 350 GSM 350 GSM 350 GSM
Thickness 0.054" 0.054" 0.054"
Width 50–57" 50–57" 50–57"
Fiber Content 80% OC / 12% PU / 8% Lycra 80% OC / 12% PU / 8% Lycra 80% OC / 12% PU / 8% Lycra
Stretch (W × L) 10% × 5% 10% × 5% 10% × 5%
Shrinkage 1–2% (both) 1–2% (both) 1–2% (both)
Hydrostatic Pressure 225 psi 225 psi 225 psi
Breathability (MVTR) 850 g/m²/24h 850 g/m²/24h 850 g/m²/24h
Burst Strength 152 psi 152 psi 152 psi
Antimicrobial No Yes — Silver Plus (99.5%) No
FDA Food-Contact No No Yes — 21 CFR 175.300, 177.1680
UPF Rating 50+ 50+ 50+
pH 7.4 7.4 7.4
CPSIA Certified Yes Yes Yes
Made in USA Yes Yes Yes

All specifications may vary ±10% due to textile industry manufacturing standards.

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