ProCool TransWICK Sports Jersey Mesh LITE: The Complete Guide to Wazoodle's Lightweight Cross-Fiber Wicking Fabric

What ProCool TransWICK Sports Jersey Mesh LITE Is and Why It Matters

ProCool TransWICK Sports Jersey Mesh LITE is AKAS Tex's lightweight cross-fiber wicking jersey mesh — a single-knit construction that delivers TransWICK Technology one-way moisture transport, actively preventing reverse migration back to the skin. In independent AATCC 195 Moisture Management Testing, TransWICK construction wicks moisture from skin to exterior in under 3 seconds, with the exterior surface absorbing at nearly 4× the rate of the skin side. In AATCC 197 vertical wicking testing, TransWICK fabrics transport moisture 5.5 inches in 30 minutes — more than twice the distance of any other ProCool construction.

What makes TransWICK distinct from other ProCool wicking approaches is the dual-fiber architecture: hydrophobic fibers at the skin-contact surface push moisture away while hydrophilic fibers on the exterior pull moisture outward and spread it across the surface for rapid evaporation. This creates a true one-way system — moisture moves from skin to exterior but cannot migrate back. The 65% polyester / 35% nylon blend adds nylon's strength and smooth hand feel to the engineered wicking performance.

At 135 GSM with 0.023" thickness and UPF 50+ sun protection (blocking 98% UV radiation), this is one of the lightest fabrics in the ProCool line while providing the highest UV protection rating available in a jersey mesh construction. The 3-variant family offers Standard, Silver antimicrobial, and FoodSAFE treatments. All variants are manufactured in the USA, CPSIA certified, and Forever Chemicals-Free (no PFAS, BPA, phthalates).

For how TransWICK Technology works and how it compares to other ProCool wicking technologies, see ProCool Wicking Technologies Compared: TransWICK vs Dri-QWick vs Cooling vs Foundation Wicking.

The Complete ProCool TransWICK Sports Jersey Mesh LITE Lineup

All TransWICK Sports Jersey Mesh LITE variants share jersey mesh construction, verified moisture-wicking per independent AATCC testing, 65/35 poly/nylon blend, UPF 50+, and dual-sided design (mesh back + smooth face). Variants differ by treatment and stretch behavior.

TransWICK Sports Jersey Mesh LITE — 135 GSM / 0.023" Thickness (3 Variants)

W-655 — TransWICK Sports Jersey Mesh LITE: 58–60" width, 30% × 10% stretch. The untreated baseline — TransWICK one-way wicking at the best value. UPF 50+. Healthcare professionals validate this for ICU nurse scrubs, reporting effective moisture management during variable temperature conditions across hospital environments. Also validated for mask linings providing comfortable next-to-skin breathability during extended wear.
W-591 — TransWICK Sports Jersey Mesh LITE Silver: 58–60" width, 35% × 5% stretch with Silver Plus antimicrobial (99.9% bacterial inhibition through 50+ wash cycles). The most customer-validated variant for intimate moisture management — five independent customers chose this specifically for period and incontinence underwear construction. Also validated for washable dog diapers where repeated laundering and moisture control are essential.
W-476 — ProCool FoodSAFE Lining Lightweight Jersey Mesh: FDA food-contact certified TransWICK jersey mesh variant for applications requiring both one-way wicking and food safety verification.

Key Concept — TransWICK vs Dri-QWick Technology: Both TransWICK and Dri-QWick provide directional moisture transport validated by independent AATCC testing. The difference is in reverse migration prevention. Dri-QWick uses hydrophobic fiber engineering to repel moisture at the skin surface and channel it outward — transporting moisture 2.7 inches in 30 minutes per AATCC 197 testing. TransWICK adds a second mechanism — hydrophilic fibers on the exterior actively pull moisture away from the interior, creating a dual push-pull system that transports moisture 5.5 inches in 30 minutes (AATCC 197) and prevents moisture from migrating back toward the skin even during prolonged saturation. Choose TransWICK when preventing reverse wetting matters most (incontinence products, extended high-output athletics). Choose Dri-QWick when the widest variant selection and treatment options are the priority.

All fabric specifications may vary ±10% due to textile industry manufacturing standards.

Choosing Your TransWICK Sports Jersey Mesh LITE: Treatment Guide

All three variants share the same 135 GSM construction and TransWICK one-way wicking — selection is treatment-driven.

Choosing Your Treatment

Standard (W-655) — Untreated baseline: TransWICK one-way wicking performance at the best value. Choose when antimicrobial treatment and food certification aren't needed. Validated for medical scrubs, athletic apparel, and mask linings.
Silver (W-591) — Antimicrobial odor control: Silver Plus inhibits 99.9% bacterial growth through 50+ wash cycles. Choose for period underwear, incontinence garments, extended-wear athletic apparel, and washable pet incontinence products. The dominant customer choice for intimate moisture management applications. No bleach on Silver variants.
FoodSAFE (W-476) — FDA food-contact certified: TransWICK jersey mesh with food safety verification for applications requiring one-way wicking alongside food-contact compliance.

For Standard vs Silver across all Wazoodle fabrics, see Article 40 — Standard vs Silver: When Antimicrobial Treatment Matters. For TransWICK compared to other ProCool wicking technologies, see ProCool Wicking Technologies Compared: TransWICK vs Dri-QWick vs Cooling vs Foundation Wicking.

Working With TransWICK Sports Jersey Mesh LITE: Sewing and Construction Guide

TransWICK Sports Jersey Mesh LITE handles like other lightweight jersey mesh fabrics — the 135 GSM weight is thin and flexible, requiring attention during cutting and sewing but manageable on standard domestic machines. The mesh side must face skin in finished products for directional wicking to function.

Cutting and Layout

Pattern weights over pins: Pin holes permanently enlarge mesh perforations. Use pattern weights and a rotary cutter for clean edges.
Mesh side marking: Identify the textured mesh side (skin contact / garment interior) and the smooth face side (exterior). Mark clearly before cutting — once pieces are separated, orientation can be confused in solid colors.
Bolt relaxation: Allow fabric to relax 30 minutes after unrolling before cutting — jersey mesh can stretch on the bolt during storage.
Edge curl: Cut edges curl toward the face side — normal single-knit jersey behavior. Account for this in seam allowances.

Sewing Recommendations

Needles: Ballpoint or stretch needles required — sharp/universal needles snag the mesh structure and damage fibers.
Presser foot pressure: Reduce pressure to prevent stretching the lightweight mesh during feeding. Walking foot recommended for longer seams and multi-layer construction.
Seam construction: Stretch stitches (narrow zigzag, lightning stitch) or serged seams to accommodate the 30–35% crosswise stretch. Standard straight stitch will pop under stretch.
Edge stabilization: Serge or overlock immediately after cutting, or stabilize with stay tape or clear elastic at necklines and armholes to prevent stretching out.
Thread: Polyester thread for stretch compatibility and strength.

Pairing TransWICK Sports Jersey Mesh LITE With Other Wazoodle Fabrics

TransWICK Sports Jersey Mesh LITE functions in two modes: as a standalone fabric for lightweight athletic garments, or as a wicking layer in multi-layer moisture management systems.

Standalone Use — Athletic and Medical Garments

Primary use mode: Single-layer construction for running tops, cycling jerseys, training shirts, medical scrubs, and warm-weather activewear. The 135 GSM weight is thin enough to layer under outerwear but provides sufficient coverage for standalone athletic tops.

As a Wicking Layer in Multi-Layer Systems

Incontinence and period underwear: TransWICK Jersey Mesh as the skin-contact wicking layer, paired with Zorb absorbent core and ProSoft PUL waterproof backing. The one-way wicking with reverse migration prevention is particularly effective in this configuration — moisture passes through to the absorbent core but does not wick back to the skin.
Pet incontinence products: Silver variant (W-591) as the wicking layer in washable dog diapers, paired with absorbent and waterproof layers. Customer-validated for repeated laundering.

Your results may vary based on product design, construction method, and end-use requirements.

Common Applications for TransWICK Sports Jersey Mesh LITE

TransWICK Sports Jersey Mesh LITE's defining advantages are its one-way wicking with reverse migration prevention, evaporative cooling through accelerated moisture transport, UPF 50+ protection, and lightweight 135 GSM profile — making it the preferred TransWICK fabric for applications where moisture must move in one direction only with minimal bulk.

Athletic Performance Apparel — Running shirts, cycling jerseys, training tops, and high-intensity workout clothing. The TransWICK dual push-pull system maintains dry-feel comfort during prolonged exertion. The 30–35% crosswise stretch accommodates full range of motion without restriction.
Medical Scrubs — ICU nurses validate this fabric for custom scrubs, reporting effective moisture management through variable hospital temperatures — from cold clinical environments to physically demanding patient care. The lightweight 135 GSM construction adds no bulk under lab coats or gowns.
Period and Incontinence Underwear — The strongest customer-validated application for the Silver variant (W-591). Five independent customers chose this fabric specifically for period and incontinence garment construction. The TransWICK reverse migration prevention is critical here — moisture passes through to absorbent layers but does not wick back to the skin during wear.
Mask Linings — Standard variant (W-655) selected for inner mask lining where comfortable next-to-skin breathability during extended wear matters. The open mesh structure allows air transmission while managing moisture from breathing.
Pet Incontinence Products — Silver variant validated for washable dog diapers where repeated laundering, moisture control, and antimicrobial odor management are all essential.
Warm-Weather Activewear and Base Layers — Lightweight underlayers providing moisture transport in layered athletic systems. The 0.023" thickness adds virtually no bulk beneath outer garments.

For fabric recommendations for your specific project, see the Application Discovery articles for your product category.

TransWICK Sports Jersey Mesh LITE Certifications: Safety, UV Protection, and Made in USA

All TransWICK Sports Jersey Mesh LITE variants are certified safe for children's products and verified free of harmful chemicals.

Safety Certifications

CPSIA Certified: Consumer Product Safety Improvement Act — mandatory U.S. federal standard for children's products (lead, phthalates, flammability)
Verified Moisture Management: Wicking performance independently tested per AATCC 195 (Moisture Management) and AATCC 197 (Vertical Wicking) test methods by certified laboratories
California Proposition 65 Compliant
EU REACH SVHC Compliant
EU RoHS 10 Compliant
UPF 50+: Blocks 98% UV radiation — the highest UV protection rating available in ProCool jersey mesh constructions
Made in USA: Manufactured by AKAS Tex under EPA/OSHA standards

Chemical-Free Verifications

Forever Chemicals-Free: Manufactured without PFAS, PFOA, PFOS, or PTFE
BPA-Free: No bisphenol A in any fabric or finishing treatment
Phthalate-Free: Verified free of all regulated phthalate compounds
Nanoparticle-Free (Silver variant): Silver Plus antimicrobial uses silver ion compounds, not engineered nanoparticles
pH Neutral: 7.4 — no acidic or basic residues

Fabric vs. Finished Product: CPSIA certification of the fabric component does not automatically certify your finished product. Depending on how your product is constructed, independent CPSIA testing of the finished item may also be required.

For what CPSIA certification requires, see CPSIA Certified: What CPSIA Certification Means for Children's Products.

TransWICK Sports Jersey Mesh LITE Care: Washing, Drying, and What to Avoid

TransWICK Sports Jersey Mesh LITE's wicking performance is built into the fabric's dual-surface fiber architecture and mesh construction — the one-way moisture transport is a function of the physical structure, not a chemical surface treatment. Proper care protects the fiber channels that make the technology work.

Washing

Wash at medium temperature with like colors using a zero-residue technical sports detergent without softening agents or fragrances. Extra rinse cycle recommended to prevent detergent buildup. Pre-washing recommended to manage minimal shrinkage before cutting.

Drying

Dry on medium heat. Avoid high heat — excessive temperatures can damage the polyester/nylon fiber blend. The open mesh construction means this fabric dries rapidly even on lower heat settings.

What to Avoid

Never use fabric softeners or dryer sheets with any TransWICK Sports Jersey Mesh LITE variant. These coat wicking channels and permanently destroy the TransWICK one-way moisture transport and cooling performance. On the Silver variant (W-591), softeners also eliminate antimicrobial effectiveness. Conventional detergents with softening agents cause the same damage — use only technical sports detergents or zero-residue formulations. Body oils, lotions, and detergent buildup also reduce wicking over time.

For why fabric softener damages performance fabrics, see Care Article 8 — Why Fabric Softener Destroys Performance Fabrics.

TransWICK Sports Jersey Mesh LITE Specifications

All variants share the same 135 GSM construction and 65/35 poly/nylon blend. Stretch behavior differs slightly between Standard and Silver variants.

Specification	Standard (W-655)	Silver (W-591)
Fiber Content	65% polyester / 35% nylon	65% polyester / 35% nylon
Weight	135 GSM (4 oz/sq yd)	135 GSM (4 oz/sq yd)
Thickness	0.023"	0.023"
Width	58–60"	58–60"
Stretch (W × L)	30% × 10%	35% × 5%
OMMC Value	5	5
UPF Rating	50+ (98% UV block)	50+ (98% UV block)
Silver Plus	No	Yes (99.9%, 50+ washes)
Color Fastness	4.5	4.5
pH	7.4 (neutral)	7.4 (neutral)
Shrinkage	Minimal both directions	Minimal both directions
Skewness After Wash	NIL	NIL
CPSIA Certified	Yes	Yes
Made in USA	Yes	Yes

FoodSAFE variant (W-476) shares the same base construction with FDA food-contact certification. All specifications may vary ±10% due to textile industry manufacturing standards.