What is ProCare? The Complete Guide to ProCare Fabrics

What ProCare Is and What Problem It Solves

ProCare is AKAS Tex's food-safe waterproof fabric line, engineered for products requiring both FDA-certified food contact safety and complete liquid barrier protection in a single material. ProCare addresses a gap of food safety & waterproofing; delivering both.

Key Concept: ProCare is a vinyl-polyester laminate certified under FDA 21 CFR 177.1680 and 21 CFR 175.300 for repeated food storage use. It combines complete waterproof barrier protection with validated food contact safety across temperature extremes — frozen storage at -20°C to heat sterilization above 212°F — and all food types including acidic, fatty, and liquid. FDA certification applies to BOTH sides of the fabric.

ProCare replaces standard retail PUL and imported food-safe materials with documented 2–3x longer durability (300+ wash cycles), full machine wash and dry capability, and comprehensive chemical safety certifications. Customers who've tested multiple sources describe retail fabric store PUL as inadequate by comparison — switching exclusively to ProCare for their commercial product lines. Manufactured in Canada under CPSIA compliance with Forever Chemicals-Free verification.

ProCare is a focused, single-product brand. There is one ProCare fabric available in three widths — everything in this article applies to all three.


The ProCare Product: Specs, Widths, and What You're Working With

ProCare Food Safe Waterproof Fabric (W-443)
  • Construction: Vinyl coating thermally bonded to polyester substrate (75% vinyl, 25% polyester)
  • Weight: 245 GSM / 7.2 oz/sq yd
  • Thickness: 0.012" ±10%
  • Available widths: 36" (91 cm), 65" (165 cm), 72" (183 cm)
  • Stretch: Minimal in both directions
  • Shrinkage: Minimal — no pre-washing required
  • Country of origin: Made in Canada

The three widths serve different cutting efficiency needs: 36" for small-format products (snack bags, bowl covers), 65" for medium products (bibs, lunch bags), and 72" for large-format cutting layouts (changing pads, tablecloths, bed pads).

First-time buyers are often surprised by the fabric's weight and substance — it feels heavier and more substantial than visual appearance suggests. This is intentional. The 245 GSM construction is thicker and more resilient than retail PUL, providing the durability that delivers 300+ wash cycles. Despite this weight, the fabric remains pliable and flexible rather than stiff — important for products like bibs that drape against the body and bags that need to fold.

FDA Food Contact Test Conditions
  • Hot sterilization: Above 212°F — validated safe
  • Refrigeration and frozen storage: Down to -20°C — validated safe
  • Acidic foods: Validated — no chemical migration
  • Fatty foods: Validated — no chemical migration
  • Liquid contact: Extended time validated — no barrier degradation
  • Both fabric and waterproof sides: FDA certification applies to both surfaces

Which side contacts food? Both sides are FDA-certified for food contact. The textured polyester side and the smooth vinyl (waterproof) side are both validated safe. For most food bag construction, the vinyl side faces outward for waterproofing while the polyester side faces inward toward food — but the FDA certification covers both orientations.


ProCare vs Other Waterproof and Food-Safe Options

Three Wazoodle brands provide barrier or food-contact functionality. The right choice depends on whether you need waterproofing, food safety, or both.

  • ProCare (food-safe waterproof): Choose when the product contacts food AND requires liquid barrier. Reusable snack bags, sandwich wraps, bowl covers, lunch bag linings. Vinyl-polyester laminate, 300+ wash cycles, FDA 21 CFR certified.

  • ProSoft (Waterproof ECO-PUL): Choose when the product requires waterproof barrier but does NOT contact food. Cloth diaper covers, wet bags, mattress protectors, incontinence products. Polyurethane laminate on woven or knit substrate.

  • FoodSAFE (food-contact, non-waterproof): Choose when the product contacts food but does NOT require waterproofing. Food wraps, produce bags, napkins, placemats. Polyester, Organic cotton or bamboo with FDA food-contact certification.

Key distinction: ProCare uses vinyl-polyester laminate; ProSoft uses polyurethane (PUL) laminate. The constructions are fundamentally different. ProCare is heavier, more rigid, and FDA food-contact certified. ProSoft is lighter, more flexible, and optimized for garment-integrated waterproofing. They are not interchangeable.


Working With ProCare: Sewing and Construction Guide

ProCare's vinyl-polyester laminate handles differently from knit or PUL fabrics. The waterproof vinyl surface creates specific machine-feeding challenges that are easily solved once you know the techniques. Customers who've worked through the learning curve report ProCare is easier to sew than other food-safe waterproof alternatives.

Machine Setup and Fabric Orientation
  • Waterproof (vinyl) side DOWN against feed dogs: This is the single most important sewing technique for ProCare. The vinyl surface is "sticky" and will not feed through the machine properly if facing up. Place the waterproof side against the feed dogs and the textured polyester side up — the fabric will feed smoothly. Sewers discover this through trial and error, but it makes all the difference.
  • Walking foot or Teflon presser foot: Either eliminates the drag caused by the vinyl surface. Without one or the other, the waterproof backing sticks to the machine bed and causes bunching.
  • Anti-stick alternatives: If you don't have a walking foot or Teflon foot, place tissue paper, freezer paper, or parchment paper under the fabric during sewing. Some sewers tape over the underside of their standard presser foot as a quick fix. All methods work.
  • Standard needles: Universal or sharp point needles work well — no specialty needles required.
Cutting, Marking, and Assembly
  • No pre-washing required: Fabric is ready to cut and sew immediately. Minimal stretch and shrinkage mean no pattern adjustments needed.
  • Mark on the polyester side: Chalk or washable marker. The vinyl surface may resist marking tools.
  • Plastic clips over pins: Clips hold the fabric stable during assembly without creating unnecessary needle holes that compromise the waterproof barrier. Every puncture is a potential leak point.
  • Stable edges: Cut edges resist fraying — minimal edge finishing required.
Sealing for Waterproof Construction
  • Every needle hole is a potential leak: Sewn seams naturally allow moisture through because needle punctures perforate the vinyl barrier. This is expected behavior, not a defect.
  • Seam sealing tape: Apply over stitching lines and heat-set with hot water to seal needle holes for truly waterproof seams. Essential for wet bags, food bags where liquid containment matters.
  • Heat sealing for edges: Advanced sewers use a hot iron to heat-seal stitched edges on products like wet bags with seamless bottoms, providing additional protection at seam lines.

Common Applications for ProCare

ProCare serves applications at the intersection of food contact and liquid containment, plus general waterproof barrier use where extreme durability matters.

Food Storage and Kitchen
  • Reusable snack and sandwich bags — The foundation product for many small businesses. Makers report building entire Etsy shops and craft fair businesses exclusively around ProCare-lined food bags. Machine washability (vs hand-wash-only alternatives) is described as a "game changer" for commercial viability — customers can wash and dry bags alongside regular laundry.
  • Bowl covers with elastic edges — Reusable replacement for disposable plastic wrap. Home bakers and small bakery operations create elastic-edged covers for sourdough starter bowls, bread proofing containers, and commercial bakery mixer bowls.
  • Lunch bags and isothermal bag linings — Waterproof interior that wipes clean with sanitizer between uses and machine washes for deeper cleaning.
  • Aprons, tablecloths, and food prep covers — Commercial food service applications where FDA certification and machine washability provide documented safety compliance.
Baby, Childcare, and Special Needs
  • Baby bibs — Food-contact-safe on the food side, waterproof on the clothing-protection side. Machine wash and dry for daily use across multiple meal times.
  • Adult bibs and feeding accessories — Makers create dignified mealtime protection for special needs individuals and elderly care. Low chemical odor (important for products used close to the face during extended meal times) and machine washability provide practical advantages over disposable alternatives.
  • Changing pad covers and diaper bag linings — Waterproof barrier for childcare surfaces and bags where durability through daily washing matters.
Wet/Dry and General Waterproof
  • Wet bags and toiletry bags — Waterproof containment for wet swimsuits, cloth diapers, and travel toiletries. Seam-sealed construction creates leak-proof bags.
  • Pet bed covers and cage liner backing — Waterproof, repeatedly-washable barrier for pet products where durability through frequent laundering is essential.
  • Waterproof cloth buckets — Customer-validated for backpacking and outdoor use where the fabric holds up under camping conditions.
  • Mattress protection and bed pads — Waterproof barrier layer for medical and hygiene applications where 300+ wash cycle durability exceeds standard PUL requirements.

ProCare Care: Protecting the Waterproof Barrier

ProCare delivers 300+ wash cycle durability — but only when care rules are followed. Heat and chemical damage are irreversible.

Three things that permanently destroy ProCare:
(1) Heat above 180°F/80°C — Vinyl softens above 180°F and melts above 250°F, creating pinholes or delamination at creases. Never exceed medium dryer heat. Always include a cool-down cycle to prevent heated vinyl from fusing to itself at fold-overs.

(2) Chlorine bleach — Residue causes brittleness and cracking under dryer heat. Irreversible once started.

(3) Fabric softeners and solvents — Coating damages the vinyl barrier. Solvents cause shrinkage, polyester fiber damage, and delamination.

Wash at medium temperature with mild detergents only. Dry at medium heat (never high). Wipe clean with sanitizer between uses for routine hygiene. Customers report 3+ years of continuous commercial use when these care rules are followed consistently.


Certifications and Safety Standards

ProCare carries the most comprehensive food-contact certification suite in the Wazoodle ecosystem, validated across multiple international regulatory frameworks.

Food Contact and Safety Certifications
  • FDA 21 CFR 177.1680 and 175.300: Certified for repeated food storage use across all test conditions (A–H) — hot sterilization, refrigeration, frozen storage, acidic foods, fatty foods, extended contact
  • CPSIA Certified: Tested for lead, phthalates, and flammability per 16 CFR Part 1610 and 1615 for children's product safety
  • Forever Chemicals-Free: No PTFE, PFAS, PFOS, PFOA, BPA, phthalates (DEHP, DBP, BBP, DINP, DIDP, DnOP), lead, bisphenol, dioxins, or heavy metals
  • California Proposition 65: Compliant — no listed chemicals at reportable levels
  • EU REACH SVHC: Compliant with January 2023 Substances of Very High Concern list
  • EU RoHS 10: Compliant with Restriction of Hazardous Substances directive
  • UPF 50+: Blocks 98% of UV radiation
  • pH Neutral: 7.4 — no acidic or basic components
  • Color Fastness: Grade 4.5 per AATCC 15-2013
  • Zero Skewness: Per AATCC 179-2010 after washing

Made in Canada: ProCare is manufactured in Canada — the only Wazoodle brand not produced at AKAS Tex's USA facilities. Canadian manufacturing operates under Health Canada and CFIA food safety oversight. All chemical safety and FDA certifications are independently verified regardless of manufacturing origin.

Fabric vs. Finished Product: FDA food-contact certification of the fabric component does not automatically certify your finished product. Additional materials (thread, binding, elastic, zippers) and construction methods may require separate evaluation for food-contact compliance.


Where ProCare Fits in the Wazoodle Ecosystem

ProCare serves a single, focused function: FDA-certified food-safe waterproof barrier. It is the only Wazoodle brand that delivers both food contact safety and complete liquid impermeability in one material.

Brand Routing: Choose ProCare when your product contacts food AND requires waterproof barrier. Choose ProSoft for waterproof PUL in non-food applications (diapers, wet bags, mattress protectors). Choose FoodSAFE for food-contact fabrics that do not need waterproofing (wraps, napkins, produce bags). Choose Zorb for absorbent cores. Choose ProCool for moisture wicking. Most food storage products pair ProCare waterproof barrier with ProECO or ProCool lining fabrics.

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